METERING AND MIXING SYSTEMS
PGM 400
Process Gear Mix 400 systems for
the metering, mixing and
application of high viscous materials
directly from supplied containers.
Designed for materials that are too thick to gravity-feed, the PGM 400 uses flat follower plates and pneumatic ram presses to push viscous adhesives, sealants, and resins directly from 20 litre pails or 205 litre drums into precision gear pumps - eliminating the need to decant and the risk of air entrapment.
BUILT IN THE UK
Engineered and manufactured
to the highest standards
PREMIUM QUALITY
Superior materials.
Outstanding results.
MAXIMUM EFFICIENCY
Optimise performance.
Reduce downtime.
TRUSTED PARTNER
Long term partnerships
built on trust.
MATERIAL COMPATIBILITY
The PGM 400 processes a wide range of viscous and reactive materials directly from the supplied container, offering flexible format adaptability across multiple product types and manufacturing environments.
Compatible Materials
- RTV Silicones.
- LSR (Liquid Silicone Rubber).
- Polyurethanes.
- MMA Adhesives.
- Epoxy Resins.
- Sealants.
- Structural Adhesives.
- Potting Compounds.
- Composite Resins.
- Filled and Abrasive Materials.
- MS Polymers.
Processing Compatibility
- Wide mix ratio materials (1:1 through to 10:1).
- High viscosity products (over 50,000+ mPas).
- Single and multi-component materials.
- Viscous A component with liquid B component (e.g. RTV or toughened epoxies).
This flexibility allows the PGM 400 to support production requirements across multiple industries, from wind turbine blade bonding and sub-sea potting to structural glass sealing and automotive RIM moulding.
KEY INFORMATION
Adjustable Mix Ratios
Mix ratio format adjustable for 1:1 or 10:1 ratio materials, mechanical changes required to switch between ratio formats.
High Output
Flow rates of up to 20 litres per minute, with each machine spec'd to suit the customer's specific requirements.
Direct Drum Processing
System can be adapted for 1:1 or 10:1 MMA adhesives, processing both components directly from supplied drums.
Clean Material Feed
Follower plates with circumferential O-ring seal prevent material leakage and air ingress, wiping container walls as material is dispensed to minimise waste.
PC Upgrade Options
Options for full PC-controlled upgrade with 10-inch HMI touch screen monitor and ratio control via gear, spindle, or mass flowmeters.
SUPPLIER COMPATIBILITY
2KM systems are designed to work with materials from a wide range of manufacturers, giving customers flexibility rather than locking them into a single supplier ecosystem.
The PGM 400 is compatible with products from leading global material manufacturers, meaning customers can continue working with their preferred suppliers while benefiting from 2KM equipment performance and reliability.
Rather than being tied to one brand, customers can confidently use approved materials from multiple manufacturers across their operation.
This supplier-independent approach supports:
- Easier integration into existing production lines.
- Reduced material supply risk through multi-source capability.
- Improved cost control through competitive supplier pricing.
- Compatibility with established formulations already validated in production.
PGM 400 Specification
| SPECIFICATION | PGM 400 |
|---|---|
| Description | Gear metering system adapted to process viscous materials directly from supplied containers. Inverter-controlled, geared AC motors directly coupled to precision metering pumps. |
| Container Sizes | 205 litre open-top drums and 20 litre pails. With the option of 24 litre gravity feed vessels or pressure vessels if required. |
| Control System | PGM 400 potentiometer-based system with easily adjustable ratio and flow. Upgradeable to PC-controlled system with 10" software-based touch screen and flowmeter monitoring. |
| Ratio Control | By potentiometer as standard. Options for PC-controlled flowmeter monitoring (gear, spindle, or mass flow type). |
| Motor Size | Up to 15kW motors. Each machine is configured to suit the application and material requirements. |
| Hose Length | 5 metres as standard. Up to 10 metres available for remote application. |
| Output | Up to 20 litres per minute depending on viscosity and configuration. Each machine spec'd to suit customer requirements. Pump options: 6.0, 3.0, 1.2, 0.6, 0.3 cm3/rev. |
| Mixer System | Handheld static mixing gun with disposable mixers as standard. Large bore bespoke static mixers for high-flow. Compatible with robotic arms and X-Y tables. |
| Dimensions (LxBxH) | Configured to suit customer requirements - available in side-by-side, longitudinal, and custom layouts depending on the application and production environment. |
| Power Requirements | Single phase 13 amp and 8mm air line (basic). 3-phase neutral and earth for high-flow. |
HOW THE PGM 400 WORKS
The PGM 400 is built around volumetric displacement gear pumps, each directly coupled to its own inverter-controlled, geared AC motor. This individual drive design is what gives the system its flexibility - because each pump is independently controlled, the machine handles widely different mix ratios and viscosities without mechanical changes.
For high viscous materials, the metering pumps sit directly on follower plates inside straight-sided, open top drums for both 20 and 205 litre containers. These follower plates are pushed onto the material surface using a twin-post pneumatic ram press, creating positive material feed into the pumps. The circumferential O-ring seal prevents both material leakage and air ingress, while simultaneously wiping the container walls as material is dispensed to reduce waste.
When the material runs low, limit switches detect the level and alert the operator. The ram presses reverse and air is injected under the plate for drum changes - a process designed to be quick and clean with minimal production downtime.
From the metering pumps, material is transferred to the mixing point via PTFE-lined hoses, with options for different lengths to suit the application. Mixing is carried out through disposable static mixers mounted on a handheld application gun, with options for large-bore bespoke mixing elements in high-pressure steel housings for higher-flow applications. The mixing head can also be fitted to robotic arms or X-Y tables for automated production.
Applications
THE PGM 400 IS USED ACROSS A WIDE RANGE OF INDUSTRIAL PROCESSES WHERE VISCOUS TWO-COMPONENT MATERIALS NEED TO BE METERED, MIXED, AND DISPENSED WITH PRECISION AND CONSISTENCY.
Bonding
Tooling Paste
Sealing
Decanting
Casting
INDUSTRIES USING THE PGM 400
The PGM 400 is one of 2KM's most versatile platforms, specified across multiple sectors where reliable high-viscosity material processing is critical to production quality.
Wind Energy & Renewables - structural adhesive bonding for turbine blade assembly, resin infusion, battery encapsulation
Sub-Sea & Marine - polyurethane buoyancy aids, pipeline insulation, composite bonding epoxy tooling paste application.
Structural Glass - silicone sealing of laminated glass panels into aluminium frames
Medical - silicone prosthetics, wound care fabric coating
Automotive - structural bonding, motorsport composites
Aerospace - structural bonding
Model Making - silicone mould making, film and theatre props
Get In Touch
Ready to discuss your application?
Call us today on +44 (0) 1527 834 720 or email us at sales@2km.co.uk
Or complete the form below and a member of our engineering team
will be in touch to discuss your specific process requirements.
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WHY CHOOSE 2KM
Passion For Excellent
We are genuinely passionate about our machines, and it shows in everything we do - from initial consultation through to commissioning and ongoing support.
Tailored Solutions
We customise our machinery to meet your specific needs, taking the time to understand your business and deliver solutions that enhance your processes.
Proven Experience
With nearly 50 years of continuous research and development, we stay at the forefront of manufacturing innovation in metering and dispensing technology.
Built For Reliability
Our machines are engineered to perform. Supported by exceptional after-sales service from our Bromsgrove facility, ensuring longterm, dependable operation.
Deep Industry Knowledge
Our expertise spans extreme material behaviours and complex process requirements across eleven industries - from wind energy to medical devices to subsea applications.
Dedicated Team
Our committed team of 10 is at the heart of our success. We design, build, and commission every machine from our UK facility in Bromsgrove, Worcestershire.